Closed Loop Spray Dryer Plant Manufacturers in Chennai
Technodry Systems Engineering is renowned as Closed Loop Spray Dryer Plant Manufacturers in Chennai, as well as trusted suppliers, exporters, and designers of advanced drying systems.is devoted to the provision of innovative drying solutions to businesses such as pharmaceutical, food, and chemicals. Having over 30 years’ experience and over 1,000 installations around the world, we present innovation and engineering accuracy. Our Closed Loop Spray Dryer Plants attain safety, solvent recovery as well as economical use of energy in a highly-sensitive production ecosystem.
Closed Loop Spray Dryer Plant Suppliers & Exporters in Chennai
Being prominent Closed Loop Spray Dryer Plant Exporters in Chennai and Closed Loop Spray Dryer Plant Suppliers in Chennai, we provide both domestic and global market with most advanced equipment that meets maximum level of quality and safety. Our work on exclusive and tailor-made products, cutting-edge technology, and our worldwide compliance guarantee us the position as the best business solutions to choose when looking into reliable and sustainable spray drying systems.
What are a Closed Loop Spray Dryer Plant and How Does It Operate?
Closed Loop Spray Dryer Plant is a specialty system that will evaporate solvent-based solutions and inert gasses i.e., nitrogen in a closed system. The design guarantees safety in handling flammable or thermally sensitive chemicals. It also ensures efficient recovery of solvents, avoids VOC emission, and ensures environmental regulation. It is best used in the pharmaceutical, chemical, and food sectors and provides both safety and sustainability.
Process of Closed Loop Spray Dryer Plant Manufacturers in Chennai:
The process of our production is focused on the production of high-quality and efficient
Closed Loop Spray Dryer Plants on the basis of advanced technology and knowledge.
- State-of-the-Art Facilities: The high end infrastructure of our
plant in Chakan, Pune (covering 10,000 square meters) has a fully equipped
sophisticated machinery that includes EOT cranes, TIG welding, laser /plasma cutting
that enables precise fabrication of solvent recovery spray driers.
- In-House R&D and Testing: We are able to create and test nitrogen
loop drying systems before production takes place due to our specialized R&D and
pilot plant facilities, to the client specifications and industry regulations.
- ISO-Certified Quality Assurance: As an ISO 9001:2015 certified
company; we have strict quality practices and measures which guarantee strong and
effective Closed Loop Spray Dryer Plants.
Process of Closed Loop Spray Dryer Plant Suppliers in Chennai:
We move beyond equipment supply, offering complete support to facilitate smooth integration of Closed Loop Spray Dryer Plants into clients' operations.
- End-to-End Support: We offer consultation, installation;
commissioning and after-sales services and thus clients get full support even in
their solvent recovery spray dryers.
- Proven Supply Record:We have successfully installed over 500 systems in Chennai and abroad and across all kind of industries giving us credible track record of nitrogen loop drying system supplier.
- Efficient Delivery Network: We are well established globally
enabling efficient and convenient delivery of Closed Loop Spray Dryer Plants to our
customer anywhere.
Specifications of Closed Loop Spray Dryer Plants
| Specification |
Details |
| Capacity |
1 kg/hr to 5000 kg/hr |
| Drying Medium |
Nitrogen or other inert gases |
| Solvent Recovery |
Up to 99% recovery rate |
| Energy Consumption |
Designed for low energy consumption |
| Control Systems |
PLC-based automation for accurate operation |
Key Features and Benefits
Our Spray Dryer Plants are designed with cutting-edge features for outstanding performance:
- Solvent Recovery Spray Dryer: Processes up to 99% solvent recovery,
reducing waste and operating expenses.
- Nitrogen Loop Drying System: An improved safety system with inert
gases and ideal with flammable or explosive products.
- Energy Efficiency: It was designed to consume less power thereby
reducing operational costs.
- Customization: They are customized to special production
capabilities and materials.
- Advanced Automation: PLC-based control systems guarantee accurate
functioning and minimum downtime.
Applications of Closed Loop Spray Dryer Plants
As leading Closed Loop Spray Dryer Plant Designers in Chennai, we design systems primarily used in:
- Pharmaceuticals: Drying very temperature sensitive active
pharmaceutical ingredients (APIs) and excipients on Closed Loop Spray Dryer Plants
to provide high purity.
- Food and Beverage: Producing powdered products like Instant coffee,
milk and flavors without compromising quality.
- Chemicals: Economical drying of solvents and catalysts using spray
dryers for cost-effective manufacture.
Working Process of Closed Loop Spray Dryer Plant
- 1. Feed Preparation & Atomization: A liquid feed (e.g. slurry or emulsion) is fed to
an atomizer which disperses it into small droplets that are then dried.
- 2. Inert Gas Recirculation: The inert gas usually nitrogen is pumped through a
closed loop creating a safe closed environment with an oxygen free drying space.
- 3. Hot Gas Drying Chamber: Moisture is a feed subjected to a chamber filled with
hot, inert gas which dries off quickly drying the particles.
- 4. Powder Separation: Dry powder is removed from the gas by cyclone separators or
filters, and vapors are evacuated.
- 5. Cooling & Recovery of Solvent: The inert gas is chilled and the solution of
solvents is recovered before reheating and reusing in the system.
- 6. Vent-Free Continuous Closed-Loop Operation: The circulation through the loop is
complete and maintained safe, efficient and uniform in product quality.
Why Choose Us?
Closed Loop Spray Dryer Plant Manufacturers in Chennai, Technodry Systems Engineering brings over 30 years of engineering and design expertise to every project. As trusted Closed Loop Spray Dryer Plant Designers in Chennai, we offer customized systems tailored to meet precise process needs. With 1,000+ installations across 10+ countries, we are known for energy-efficient and high-performance solutions. Our plants are ideal for solvent-sensitive and secure drying applications.
Being leaders among Closed Loop Spray Dryer Plant Suppliers in Chennai and reliable Closed Loop Spray Dryer Plant Exporters in Chennai, we make sure each system conforms to global safety, quality, and performance standards. We offer custom solutions with complete technical assistance ranging from nitrogen loop drying systems to spray dryers. Get innovative, reliable, and eco-friendly drying technology from us. Contact us today for your requirements
