Spray Dryer Manufacturers in India
Spray Dryer Suppliers & Exporters in India
Technodry Systems Engineering is a leading Spray Dryer Manufacturer in India, renowned for its expertise as a designers, suppliers, and exporters of advanced spray drying systems. We are offering the high quality of spray dryer. We are aware that the appropriate drying technology can transform your process efficiency, product quality, and operation reliability. From our best thermal process technology, the Spray Dryer is an advanced system to deliver high-quality output in different industries. Below, we have listed its multiple types, using benefits and applications as well!
What is a Spray Dryer?
A Spray Dryer is continuous process equipment that evaporates slurry or liquid to produce
powder dry in a single step by atomizing the feed into a hot drying medium. Spray Dryers
offer more control over product quality, moisture, and particle size the important sectors
for food, pharmaceuticals, chemicals, and ceramic industries.
Types of Spray Dryers
As we are Well-known Spray Dryers Suppliers in India, we are providing the best quality of Spray Dryers such as:
- 1. Rotary Atomizer Spray Dryers: We have rotary atomizer spray dryers meant for large-scale production where thermal material stability is a priority. In this, a spinning disc with high speed atomizes feed into uniform fine droplets with particle development. With frequency drives as an integral component of our design, it is easy for operators to adjust the atomization speed to fit process conditions, and our self-cleaning atomizer wheels reduce maintenance time and downtime.
- 2. Pressure Nozzle Spray Dryers: Our pressure nozzle spray dryers are best applicable for drying temperature-sensitive products, especially in the food and pharmaceutical industries. The operation is based on the principle of pumping liquid through a specially designed nozzle using pressure to create uniform droplets for efficient drying. The system also features intelligent functions like adjustable droplet size using multi-orifice nozzles and clog alarm detection built into the system, which allows for uninterrupted operation and product consistency.
- 3. Two-Fluid Nozzle Spray Dryers: We provide two-fluid nozzle spray dryers, which are best for laboratory-scale and pilot-scale production. Liquid feed is blended with compressed gas or air to produce fine droplets in the dryers that best fit the production of powder with a narrow particle size distribution. They are designed in a modular form that makes it simple to scale up from R&D right through to industrial manufacturing, and the air-liquid control accuracy delivers stable and consistent performance for biotechnology and specialty chemicals use.
- 4. Closed-Cycle Spray Dryers: Our closed-cycle spray dryers are capable of handling solvent-based products or explosive atmosphere-based processes. Such processes utilise an inert gas loop, and therefore these are extremely safe for drying volatile or combustible materials. They possess advanced solvent recovery equipment, continuous gas purity control, and explosion-proofed designs, such that our closed-cycle systems are not only compliant from the safety viewpoint but also eco-friendly by eliminating solvent loss as well as emissions.
Technical Specifications of our Spray Dryers
We have mentioned below a technical sheet table of spray dryer such as:
| Parameter |
Specification |
| Drying Capacity |
5 kg/hr to 2,000 kg/hr (water evaporation rate) |
| Atomization Type |
Rotary Atomizer / Pressure Nozzle / Two-Fluid Nozzle |
| Inlet Temperature |
150°C – 350°C (adjustable based on product) |
| Outlet Temperature |
60°C – 120°C (depending on product sensitivity) |
| Feed Type Supported |
Solutions, Slurries, Emulsions, Solvent-Based Fluids |
| Dryer Configuration |
Co-current / Counter-current / Mixed-Flow |
| Material of Construction |
SS304 / SS316 / Hastelloy (as per application) |
| Control System |
PLC + HMI with SCADA Integration (optional) |
| Heat Source Options |
Electric / Steam / Gas / Thermic Fluid / Infrared |
Key Benefits of our Spray Dryer
One of the leading Spray Dryer Exporters in India, our all-types of Spray Dryers are included with new technological formulations such as:
- Custom Engineered Systems: We don't believe in "one-size-fits-all." Each spray dryer we build is custom engineered to address your material properties, product specification requirements, and environmental conditions. Our engineers work in conjunction with your process individuals to achieve exact matching between equipment performances and operating goals.
- Automated Control Panels: Our equipment is supplied with sophisticated PLC and HMI-based control panels that enable real-time monitoring and control of the most important parameters for repetitive operation. Recipe management, monitoring of drying conditions, and performance recording are easily possible along with less operator intervention and ensure repeatability.
- Energy-Efficient Designs: We appreciate energy efficiency a great deal through the use of such characteristics as air heat recovery, highly efficient blowers, and high-efficiency insulation. Such technologies save energy to a great degree and provide even drying performance.
- Use of CIP (Clean-in-Place): Our Clean-in-Place technology allows effective and sanitary cleaning without the removal of primary components. This ability is especially useful in food and pharmaceutical applications where product integrity and sanitation are of the utmost importance
.
- Scaling from Lab to Industry: We have available scalable equipment from small lab-scale units all the way through to industrial-size spray dryers. From trial production or operation in R&D all the way through to full manufacturing, our systems expand with your business to create as little disruption as possible at any time.
- Advanced Safety Mechanisms: All Techno dry spray dryers are produced with a safety-first mentality. Internal monitoring systems track temperature, pressure, gas composition, and other important variables in real time, providing a safe operating condition under all conditions of use.
Benefits of Our Spray Dryer Solution
Being the best spray dryer Manufacturers, Suppliers, Exporters & Designers in India, our all types of new spray dryers give various types of benefits such as:
- Product Consistency: We ensure each batch to have uniform particle size, shape, and moisture level. For pharmaceuticals and nutraceutical usage, consistency will determine dosage, solubility, and stability.
- Increased Throughput: Our spray dryers are designed to run continuously and with high output. Through efficient atomization and highly efficient airflow design, they provide the highest production rates with optimum quality drying.
- Low Maintenance Downtime: With robust components and intelligent diagnostics, our systems require less maintenance. Accessible service points and predictive alerts reduce surprise breakdowns and offer increased uptime.
- Flexible Handling of Formulations: From aqueous suspensions by way of solvent-borne slurry to highly sophisticated emulsions, our dryers are adaptable enough to accommodate. The system configuration processes a broad range of feed streams without affecting product quality.
- Eco-Friendly Operation: We understand how important sustainability is to modern manufacturing. Our closed-cycle plants and integrated emission controls reduce waste, reduce loss of solvent, and reduce your operations' carbon footprint.
Applications of our Spray Dryer
As one of the leading Spray Dryer Designers in India, we offer a wide range of spray dryers that are extensively used across various applications, such as;
- Food & Dairy: We supply spray dryers for usage such as milk powder, coffee, tea extracts, spices, and flavor chemicals. Probiotic and natural flavors encapsulation by extended release and extended shelf life without affecting taste or nutritional value is facilitated by our advanced systems.
- Pharmaceuticals & Nutraceutical: From extracts to vitamins, and from sensitive materials to APIs, our spray dryers can be configured to meet stringent regulatory and hygienic conditions. We also offer inert-gas-based closed-cycle systems that are ideal for spray drying biologics as well as sensitive compounds to maintain their stability and activity.
- Chemicals & Catalysts: We provide the catalyst and chemical industry with homogeneous drying equipment for dyes, detergents, agrochemicals, and pigments. Our rotary atomizers give us precise control of fine particle size and shape, which is critical for high-performance catalyst carriers.
- Ceramics & Advanced Materials: For battery powders and ceramics, spray dryers from us offer more control over purity and particle structure quality. We enable the development of spherical, high-purity lithium-ion battery components that outclass the stringent specifications of energy storage devices.
- Biotechnology: We provide advanced spray drying technology for enzymes, microbial cultures, and bioactive compounds. Our two-fluid nozzle configurations are optimized for low-temperature drying, recovery of biological activity, and high product recovery in sensitive biotechnological processes.
Why Technodry Systems Engineering?
A well-known spray dryer manufacturers, suppliers, and exporters in India, we as Technodry Systems Engineering Pvt. Ltd., are providing high-quality spray dryers. We employ the latest design software, thoroughly test with simulations, and provide pilot testing to confirm performance before shipping in large quantities. Our support, training, and maintenance packages post-installation keep your system operating at peak performance over the long term.
We're a source of pride for an innovative, reliable, customer-success-oriented company. Each system we introduce to the market is a demonstration of our commitment to engineering excellence and forward-thinking. For more information, Contact us today!
