Technodry Systems Engineering is well known Distillery Plant manufacturers in Brazil, suppliers, exporters in Brazil. We have a specialization of the turn-key projects that are tailored to meet every client as far as production demands are concerned. We, as an engineer would make sure that the plants were efficient in conserving energy and safe working environment using 3 decades of experience. There are designers who made it a good companion because we are talking of good and green distillation solutions.
What is Distillery Plant?
Being the well-known Distillery Plant suppliers in Brazil, we supply high-capacity equipment both locally and abroad. These are strict on the values of dependability and innovation helping customers achieve continuous production and conformity to regulations. These have designed, produced, installed and give technical support to make sure that the end-to-end services on long-term values are provided.
Working of Distillery Plant.
Distillery plant operation entails several very important steps which has given below:
Fermentation: Fermentation is carried out on water by adding yeast after which pre-treated materials are converted into alcohol in just two days.
Distillation: Fermented liquid is boiled in a distillation plant to extract alcohol in the form of vapor which is condensed and converted into a highly pure liquid.
Rectification: With further distillation in a rectification column, extra neutral alcohol (ENA) products are purified further in Distillery Plant manufacturers in Brazil.
Byproduct Management: The waste products such as spent wash are used to feed animals, biogas or any other useful product hence increasing sustainability in EEAP.
Raw Material Pre-treatment: Pre-treatment of raw materials is carried out (e.g. molasses or grains e.g. corn, rice, sorghum). The fermentable sugars are produced as the result of crashing and heating the grains.
Types of Distillery Plant
We as leading distillery plant manufacturers in Brazil, our distillery plants are available to match specific requirements in the production so that we can be flexible which are given below:
Hybrid Distillation Plants: Future-oriented Hybrid or future-oriented is the type of plant that is constructed to use both molasses and grain feed stocks but flexibility is unparalleled. These plants which are suitable in companies whose raw materials are variable can switch feedstock quickly and use maximum of it avoiding downtimes.
Molasses Distillery Plants: The devoted plants that are used in the conversion of molasses which is by-product of sugar manufacturing into pure ethanol. These plants are economically viable and competitive as these are dynamic in most sugar producing regions and thus able to produce at large scale. Our production is accommodated to the industrial and fuel-grade ethanol; thus, these are excellent to the environment-conscious Manufacturers of Distillery Plants.
Grain Based Distillery Equipment: This material is used in the processing of grains, such as corn, rice, wheat, and sorghum to produce fuel ethanol and drinking spirits. It suits best in areas where there is a high agricultural output as well as industries that fall in the food and beverage category up to fuel industries. Even our by-products are converted into DDGS (Distillers Dried Grains with Soluble) to nourish livestock.
Technical Specifications of Distillery Plant
We've added below a specialized table of Distillery Plant in Brazil that provides further technical specification information.
Parameter
Specification
Capacity
More than 500 KLPD
Brazilge/Application
Food, Pharmaceutical, Alcoholic Beverages, Biofuels, Animal Feed, Energy and Environment
Voltage
220V–440V
Frequency
50Hz
Automation Grade
Automatic
Material Body
SS304
Material
SS316 or SS304, CS, Copper
Surface Finish
Polished
Features of Distillery Plant
We as distillery plant suppliers in Brazil. The latest features are offered on our distillery plants that makes them one of the top choices among others which are given below:
Low OPEX and High Yield: The High alcohol yield with low operating expenses using state-of-the-art technology.
Zero Liquid Discharge (ZLD): Multiple Effect Evaporators (MEE) and Spent Wash Dryers.
Energy Efficiency: Process integration and heat recovery makes the process energy efficient.
Feedstock flexibility: Molasses, grains and other feed stocks are flexible in working.
Turnkey Solutions: Comprehensive design-to-commissioning hand holding is offered that leaves projects to the care of the Turnkey Solutions.
Personalized Engineering: The best output on the needs of individual clients is guaranteed by specially designed plans.
Applications of Distillery Plant
Being reliable distillery plant exporters in Brazil, we will design bespoke and efficient designs according to your needs. Our solutions are different distillery plants, and we provide a wide range of solutions to different industries.
Alcoholic Beverages: It uses Alcohol Distillation Plants where distillation of spirits and bottling of whiskey, vodka and rum are used to meet the requirements of the element of international beverages.
Biofuels: No pollution fuel: ethanol to support the green energy programs in Distillery Plant suppliers in Brazil (BRAZIL) in Distillery and Alcohol Plants.
Pharmaceuticals and chemicals: Pure ethanol as industrial and medicine product.
Animal Feed: Distillers Dried Grains with Soluble (DDGS) is used as a by-product in protein rich food.
Energy and Environment: Biogas generation and capture of the CO2 of distillery waste to permit circular economy in Distillation Plant.
Why Choose Us for Distillery Plant?
Certified: Our distillation systems are supported by the ISO 9001:2015 and GMP certifications, which represents the most significant quality and safety requirements.
Efficient Solutions: Being specialist Distillery Plant exporters in Brazil, we are focused to provide unique, efficient and dependable solutions to various industrial requirements.
Expertise from Years: Technodry Systems Engineering is the leader among the competitors of Distillery Plant Manufacturers in Brazil (BRAZIL) with more than three years of successful experience and various plants installed all over the world in EEAP.
We have a great range of clients because Technodry Systems engineering was one of the most requested Distillery Plant manufacturers, suppliers, exporters in Brazil. Want to know the latest Distillery and Alcohol Plants that would be profitable in the long-term? We will give our client based strategy whereby we offer end to end project support like project design and engineering to support your project up to the optimum outcome and maintenance services. Contact us now and design your own next generation plant.
FAQ’s
The main process carried out in a distillery plant is the distillation of spirits, e.g., ethanol, whiskey, or vodka, through the concentration of alcohol. It is implemented by a so-called distillation process that separates alcohol with a fermented mixture (wash/mash).
Molasses a sugarcane byproduct and different grains corn, wheat, rice, etc. are common feedstocks. Alcohol/spirit produced depends considerably on the nature of raw material used.
It is done by fermentation sugars into alcohol and distillation isolating and purifying alcohol. Rectification or dehydration is often employed to get the desired ultimate strength and purity.
